Top Copper & Aluminium Suppliers in Coimbatore | Motor Pumps, Copper Strips, Wires & Alloys Supplier in Coimbatore, Copper & Aluminium Products | Submersible Wires, Copper & Aluminium Supplier | Submersible Wires & Motors, Leading Copper & Aluminium Supplier | Pumps, Copper & Aluminium Wires Supplier | Pumps, Top Copper & Aluminium Suppliers | Pumps, Wires, & Alloys, Copper Wires, Aluminium Alloys & Motors | Coimbatore Supplier, Copper & Aluminium Wires | Pumps, Motors, Top Supplier of Copper & Aluminium

Copper Enameled Wires

Product Description

Our company is offering a quality assured range of Enamelled Copper Wires. Offered wires are manufactured with high precision by utilizing the finest grade copper under experts’ direction. This wire is tested well on numerous quality parameters before it is delivered to clients.

Our products comply with IEC 69317, IS 13730, and NEMA 1000, and also can be produced according to customer's requirements

Enquire Now

Copper Enameled Wires supplier in coimbatore

1. High Electrical Conductivity:

Our enamel copper wire ensures efficient power transmission, thanks to its excellent electrical conductivity, making it an ideal choice for a wide range of electrical applications.

2. Thermal Stability:

Designed to withstand high temperatures, our enamel copper wire maintains its integrity and performance even in demanding operating conditions, ensuring consistent operation over time.

3. Excellent Insulation:

Coated with high-quality enamel insulation, our copper wire provides exceptional insulation properties, protecting against electrical leakage and short circuits.

4. Flexibility and Ease of Use:

With its flexibility and ease of handling, our enamel copper wire is suitable for various winding processes, enabling smooth installation and integration into diverse systems.

5. Customizable Solutions:

We offer a range of enamel copper wire options, including different gauges, colors, and insulation types, allowing you to tailor the wire to your specific project requirements.

SPECIFICATIONS FOR ENAMELED COPPER WIRES
CONDUCTOR DIAMETER		CONDUCTOR TOLERANCE	ENAMEL THICKNESS SPECIFICATION WITH GRADE TYPE
			GRADE 1 (FINE)		GRADE 2 (MEDIUM)		GRADE 3 (THICK)
SWG	mm	±(mm)	MINIMUM INCREASE (mm)	MAXIMUM OVERALL DIA (mm)	MINIMUM INCREASE (mm)	MAXIMUM OVERALL DIA (mm)	MINIMUM INCREASE (mm)	MAXIMUM OVERALL DIA (mm)
16	1.626	0.017	0.039	1.698	0.073	1.735	0.11	1.77
17	1.422	0.015	0.038	1.492	0.071	1.528	0.107	1.562
18	1.219	0.013	0.035	1.285	0.067	1.318	0.1	1.35
19	1.016	0.011	0.034	1.08	0.065	1.113	0.098	1.144
20	0.914	0.01	0.034	0.976	0.063	1.008	0.095	1.038
21	0.813	0.009	0.032	0.872	0.06	0.902	0.09	0.931
22	0.711	0.008	0.03	0.766	0.056	0.795	0.085	0.822
23	0.61	0.006	0.027	0.659	0.05	0.684	0.075	0.708
24	0.559	0.006	0.025	0.605	0.047	0.629	0.071	0.652
25	0.508	0.006	0.025	0.554	0.047	0.578	0.071	0.601
26	0.457	0.005	0.024	0.501	0.045	0.523	0.067	0.544
27	0.417	0.005	0.022	0.458	0.042	0.48	0.064	0.5
28	0.376	0.005	0.021	0.417	0.04	0.435	0.06	0.454
29	0.345	0.005	0.02	0.382	0.038	0.401	0.057	0.418
30	0.315	0.004	0.019	0.349	0.035	0.367	0.053	0.384
31	0.295	0.004	0.019	0.329	0.035	0.347	0.053	0.364
32	0.274	0.004	0.018	0.306	0.033	0.323	0.05	0.339
33	0.254	0.004	0.018	0.286	0.033	0.303	0.05	0.319
34	0.234	0.004	0.017	0.265	0.032	0.281	0.048	0.296
35	0.213	0.003	0.015	0.241	0.029	0.255	0.043	0.269
36	0.193	0.003	0.014	0.219	0.027	0.232	0.039	0.245
37	0.173	0.003	0.013	0.197	0.025	0.21	0.036	0.222
38	0.152	0.003	0.012	0.174	0.023	0.186	0.033	0.197
39	0.132	0.003	0.011	0.152	0.021	0.162	0.03	0.171
40	0.122	0.003	0.01	0.141	0.019	0.151	0.028	0.16
41	0.112	0.003	0.009	0.13	0.017	0.139	0.026	0.147
42	0.102	0.003	0.009	0.119	0.017	0.128	0.026	0.136
43	0.091	0.003	0.008	0.107	0.016	0.115	0.023	0.122
44	0.081	0.003	0.008	0.096	0.015	0.103	0.022	0.11

Characteristics

Annealed electrolytic bare copper (99 %) + Enamelled coat insulation according to IEC 60317 (different parts).

Designation	Definition
S	Solderable
H	No Solderable
Temperature (ºC)	Application	Standard
Temperature (ºC)	Application	G1	G2
155	small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils, magnetic heads, instruments	IEC 60317-20	IEC 60317-21
180	automotive coils as relays and ignition coils, transformers and solenoids, small motors, small transformers.	IEC 60317-51	IEC 60317-55
200	motors, transformers	IEC 60317-26	IEC 60317-13
240	For high temperature	IEC 60317-46
G1	Grade 1 (insulation coat)
G2	Grade 2 (insulation coat)

Construction

Conductor: Annealed electrolytic bare copper (99 %). Enamelled coat insulation, with different material dependent of temperature index.

Temperature (ºC)	Insulation type	Diameter	Standard
155	Polyurethane	0.04 - 4	IEC 60317-20
180	Polyurethane	0.04 - 2	IEC 60317-55
200	Polyester - Imide	0.14 - 4	IEC 60317-13
240	Polyimide	0.40 - 1.4	IEC 60317-46

Wide array of super Enameled Copper Wires ranging from 1.626 mm to 0.081 mm (16 swg to 44 swg).

Types of Enamel

Polyster (class F) Temperature Index 155
Polyesterimides (class H) Temperature Index 180
Polyamideimide (Class C) Temperature Index 200
Polyurethane i.e. Self Solderable (Class F and Class H)Temperature Index 155 & 180
Dual Coat

Application

Our enameled wires are extensively used in Transformer, Alternators, Rotating Machinery / Electric Motor, White Goods (Fans, Washing Machine Motors, Air-Conditioner Compressor Motors, Degaussing Coils, Deflection Coils, etc.), Auto Electrical (Dynamo, Alternators, Wiper Motors, Horns, Window Motors, Ignition Coils, Etc), Luminaries (Ballast, Chocks,) Electronics, Switch Gear (ELCB, MCCB, RCCB, Dimmer stats, Relays, Etc), Pumps, Turbines, Windmills, and Other Electrical Equipment

Industrial Applications:

Automotive Industry, Aerospace Industry, Marine Industry, Electrical and Electronics Industry, Industrial Machinery and Equipment, Renewable Energy Industry, Medical Equipment Industry: Electric: electrical, electromechanical systems, Electric Motors, propulsion, power steering, air conditioning, and other auxiliary systems, Ignition Systems, Solenoids and Actuators, Charging Systems, spacecraft, aircraft systems

Internal Combustion Engine (ICE): Gasoline and diesel engines are the most common type of motor used in cars, trucks, and other vehicles.
Electric Motor: Used in electric and hybrid vehicles, electric motors power the vehicle by converting electrical energy into mechanical energy.
Hybrid Motor: Combining elements of both internal combustion engines and electric motors, hybrid motors are used in hybrid vehicles to improve fuel efficiency.
Starter Motor: Used to start the internal combustion engine by cranking it to initiate the ignition process.
Alternator: Converts mechanical energy from the engine into electrical energy to charge the vehicle's battery and power electrical components.
Power Steering Motor: Assists the driver in steering the vehicle by applying torque to the steering mechanism.
HVAC Blower Motor: Powers the fans in the heating, ventilation, and air conditioning system to circulate air throughout the vehicle.
Window Regulator Motor: Powers the mechanism that raises and lowers the windows in a vehicle.
Wiper Motor: Drives the windshield wipers to remove rain, snow, or debris from the windshield.
Seat Adjustment Motors: Power the mechanisms that adjust the position and angle of seats in a vehicle.
Permanent Magnet Synchronous Motor (PMSM): Known for high efficiency and power density, PMSMs are commonly used in electric vehicles (EVs) for propulsion.
Induction Motor: Another popular choice for EVs, induction motors offer simplicity and reliability. They don't require rare-earth magnets like PMSMs.
Brushless DC Motor (BLDC): Used in various applications within EVs, including power steering, HVAC systems, and auxiliary functions, BLDC motors offer high efficiency and precise control.
AC Induction Motor (ACIM): While less common in EV propulsion due to lower efficiency at high speeds, ACIMs are still used in some electric vehicles for specific purposes, such as in-wheel motors.
Switched Reluctance Motor (SRM): Known for their robustness and fault tolerance, SRMs are finding applications in electric vehicles where durability and simplicity are prioritized.
Traction Motor: This is the main electric motor used in electric and hybrid vehicles for propulsion. It converts electrical energy from the battery into mechanical energy to drive the wheels.
Starter-Generator Motor: Found in hybrid vehicles, this motor serves dual purposes: starting the engine and generating electricity to recharge the battery or power the electric motor.
Electric Power Steering Motor (EPS): EPS motors assist the driver in steering by applying torque to the steering mechanism. They improve fuel efficiency compared to traditional hydraulic power steering systems.
Electric HVAC Blower Motor: Used in electric or hybrid vehicles, these motors power the fans in the heating, ventilation, and air conditioning systems to regulate the interior climate.
Auxiliary Motor: Electric motors are often used for auxiliary functions such as powering water pumps, coolant pumps, and air compressors in electric and hybrid vehicles to improve efficiency and reduce parasitic losses.
Electric Brake Actuator Motor: In electric or hybrid vehicles with brake-by-wire systems, electric motors are used to actuate the brakes, providing precise control and regenerative braking capabilities.
Electric Window Regulator Motor: Found in modern vehicles, these motors raise and lower the windows electronically, offering convenience and automation.

Products